3D Wound Core Winding Machine for Transformer Manufacturing - China Suppliers & Factory for High Efficiency Solutions
Product Specification
Model: SHRX-1
| Code | SHRX-1 |
| Suitable Transformer Capacity | 30~1250kVA |
| Winding Method | Horizontal Type |
| Up and Down Distance | 200MM |
| Front and Back Max Distance | 250MM |
| Drive Gear Revolving Speed | 0–300 r/min |
| Control System | PLC, Touch Screen |
Model: SHRX-2
| Code | SHRX-2 |
| Suitable Transformer Capacity | 30–630KVA |
| Winding Method | Horizontal Type |
| Front and Back Max Distance | 500MM |
| Drive Gear Revolving Speed | 0–300 r/min |
| Control System | Touch Screen |
Advantages
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🎯1. Ultra-High Winding Precision
Boasts ±0.01mm winding accuracy, ensuring uniform coil arrangement. It effectively reduces core loss of transformers/inductors and improves the qualification rate of finished products.
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⚡2. High Production Efficiency
30% more efficient than traditional winding machines. Equipped with automatic feeding and tension control, it minimizes manual intervention and shortens production cycles.
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🔧3. Strong Specification Adaptability
Flexibly accommodates 3D wound cores of different sizes (range customizable). No need for frequent mold replacement, suitable for multi-variety and small-batch production needs.
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🛡️4. Stable & Durable Operation
Constructed with high-strength steel, it resists vibration and wear during long-term use. The intelligent fault alarm function reduces downtime and lowers maintenance costs.
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🖥️5. User-Friendly Operation
Comes with a touch-screen control interface and pre-set process parameters. New operators can master it quickly, reducing training costs for enterprises.
Product Display
Application
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1. Distribution Transformers (Primary Application)
Widely used in the production of medium and low-voltage distribution transformers. It precisely winds copper/aluminum wires on 3D wound cores, matching the core's special annular structure to reduce magnetic flux loss. This directly improves the transformer's energy efficiency (meeting IE2/IE3 standards) and operational stability.
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2. Industrial Inductors
Applied to manufacturing various industrial inductors, including filter inductors, rectifier inductors, and reactor inductors. The machine's adjustable tension control ensures tight and uniform wire winding, which is critical for inductors to maintain stable inductance values in power supply, frequency conversion, and other industrial systems.
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3. New Energy Power Equipment
Adapted to the production of power components in new energy fields, such as photovoltaic (PV) inverters, energy storage transformers, and electric vehicle (EV) on-board transformers. It handles small-size, high-precision 3D wound cores, satisfying the equipment's requirements for miniaturization and high reliability.
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4. Special Power Equipment
Used in manufacturing special power equipment for scenarios like high-speed railways, ships, and aerospace. It can customize winding processes for non-standard 3D wound cores, meeting the strict environmental adaptability requirements (e.g., vibration resistance, high temperature resistance) of such equipment.
Frequently Asked Questions
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What is the difference between the SHRX-1 and SHRX-2 models?
The SHRX-1 supports a wider transformer capacity range of 30–1250kVA and includes a front-and-back max distance of 250MM, while the SHRX-2 is designed for 30–630KVA transformers with a larger front-and-back max distance of 500MM. Both models feature horizontal winding and touch-screen control, but the SHRX-1 also includes PLC integration.
Q
What winding accuracy does this 3D wound core winding machine achieve?
The machine achieves a winding accuracy of ±0.01mm, ensuring uniform coil arrangement. This high precision effectively reduces core loss in transformers and inductors and significantly improves the qualification rate of finished products.
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Is this machine suitable for small-batch and multi-variety production?
Yes. The machine is designed with strong specification adaptability, flexibly accommodating 3D wound cores of different sizes with a customizable range. There is no need for frequent mold replacement, making it ideal for multi-variety and small-batch production environments.
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What industries can this winding machine be applied to?
This machine is widely applied across multiple industries, including distribution transformers, industrial inductors (filter, rectifier, reactor types), new energy power equipment (PV inverters, EV on-board transformers, energy storage transformers), and special power equipment for high-speed railways, ships, and aerospace applications.
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How easy is it to operate this machine for new workers?
The machine features a touch-screen control interface with pre-set process parameters, making it very user-friendly. New operators can master the machine quickly without extensive training, which helps enterprises reduce training time and labor costs.
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How does the machine ensure long-term durability and minimize downtime?
The machine is constructed with high-strength steel to resist vibration and wear during prolonged use. It is also equipped with an intelligent fault alarm system that detects issues early, reducing unexpected downtime and lowering overall maintenance costs.