Amorphous Core Body Assembly Table for Transformers - Leading China Suppliers & Factory for Precision Assembly Solutions
Product Specification
| Code | SH-3T | SH-5T |
| Loading | 3T | 5T |
| Working Height | 850mm | |
| Working Stroke | 500mm | 600mm |
| Transformer Body Size | Length: 700–1600mm | Width: 200–900mm | Height: 200–900mm | |
| Lifting Speed (Adjustable) | V = 40mm/s | |
| Working Pressure | P = 14MPa | |
Advantages
-
🎯1. Ultra-High Positioning Accuracy
Features a positioning accuracy of ±0.05mm, ensuring precise alignment of amorphous core body components during assembly. This avoids misalignment-induced magnetic loss, directly guaranteeing the electromagnetic performance and energy efficiency of final amorphous transformers/inductors.
-
🛡️2. Amorphous Material Protection
Comes with a scratch-resistant worktop and adjustable soft supports. It effectively prevents scratches, cracks, or deformation of fragile amorphous alloy sheets (a key pain point in amorphous processing), reducing material waste and rework rates.
-
🔧3. Strong Specification Compatibility
Adapts to various sizes and structures of amorphous core bodies (e.g., for distribution transformers, special inductors). No need for frequent equipment modification, improving adaptability to diverse production demands and reducing setup time.
-
⚡4. Efficient & Reliable Assembly
Streamlines manual assembly workflows by optimizing component positioning and operation space. It minimizes human errors, shortens assembly cycles, and complies with industrial quality standards, ensuring consistent reliability of assembled core bodies.
Product Display
Application
1
Amorphous Alloy Transformer Manufacturing
It is widely used in assembling core bodies for amorphous alloy distribution transformers, power transformers, and dry-type amorphous transformers. It precisely positions and assembles amorphous alloy laminations, ensuring tight fit and intact magnetic circuits of the core. This avoids magnetic loss caused by misalignment, directly supporting the low-noise, high-energy-efficiency performance of amorphous transformers (a key demand in power grid upgrading).
2
Amorphous Inductor & Reactor Manufacturing
For manufacturing high-frequency amorphous inductors (e.g., in new energy vehicle power systems) and amorphous power reactors (e.g., for power factor correction), the table assembles amorphous core bodies into stable structures. Its scratch-resistant design protects fragile amorphous materials, ensuring the inductors/reactors maintain stable electromagnetic characteristics during long-term operation.
3
Special Amorphous Electrical Equipment Production
It adapts to small-batch, high-precision assembly needs of amorphous alloy motor cores and amorphous current transformers (used in industrial control systems). By adjusting supports and positioning parameters, it meets the unique core body structure requirements of these special devices, guaranteeing assembly quality matches their high-performance standards.
❓
Frequently Asked Questions
Q
What is the positioning accuracy of this amorphous core assembly table?
A
The assembly table features an ultra-high positioning accuracy of ±0.05mm, ensuring precise alignment of amorphous core body components and preventing misalignment-induced magnetic loss during the assembly process.
Q
What transformer body sizes are compatible with this assembly table?
A
The table accommodates transformer body sizes with a length of 700–1600mm, width of 200–900mm, and height of 200–900mm, making it suitable for a wide range of amorphous core body structures without requiring frequent equipment modifications.
Q
What is the difference between the SH-3T and SH-5T models?
A
The main difference lies in their loading capacity and working stroke. The SH-3T has a 3-ton loading capacity with a 500mm working stroke, while the SH-5T offers a 5-ton loading capacity with a 600mm working stroke. Both models share the same working height of 850mm and lifting speed of 40mm/s.
Q
How does the table protect fragile amorphous alloy sheets during assembly?
A
The assembly table is equipped with a scratch-resistant worktop and adjustable soft supports specifically designed to prevent scratches, cracks, or deformation of fragile amorphous alloy sheets — a common pain point in amorphous material processing. This significantly reduces material waste and rework rates.
Q
What types of products can be assembled using this table?
A
This assembly table is suitable for a broad range of products, including amorphous alloy distribution transformers, power transformers, dry-type amorphous transformers, high-frequency amorphous inductors, amorphous power reactors, amorphous alloy motor cores, and amorphous current transformers used in industrial control systems.
Q
What is the working pressure and lifting speed of the assembly table?
A
The assembly table operates at a working pressure of P = 14MPa and features an adjustable lifting speed of V = 40mm/s, providing stable and controlled movement during the core body assembly process.