Amorphous Core Body Assembly Table for Transformers - Reliable China Factory Suppliers with Precision Engineering
Product Specification
| Code | SH-3T | SH-5T |
| Loading | 3T | 5T |
| Working Height | 850mm | |
| Working Stroke | 500mm | 600mm |
| Transformer Body Size | Length: 700–1600mm | Width: 200–900mm | Height: 200–900mm | |
| Lifting Speed (Adjustable) | V = 40mm/s | |
| Working Pressure | P = 14MPa | |
Advantages
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🎯1. Ultra-High Positioning Accuracy
Features a positioning accuracy of ±0.05mm, ensuring precise alignment of amorphous core body components during assembly. This avoids misalignment-induced magnetic loss, directly guaranteeing the electromagnetic performance and energy efficiency of final amorphous transformers/inductors.
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🛡️2. Amorphous Material Protection
Comes with a scratch-resistant worktop and adjustable soft supports. It effectively prevents scratches, cracks, or deformation of fragile amorphous alloy sheets (a key pain point in amorphous processing), reducing material waste and rework rates.
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🔧3. Strong Specification Compatibility
Adapts to various sizes and structures of amorphous core bodies (e.g., for distribution transformers, special inductors). No need for frequent equipment modification, improving adaptability to diverse production demands and reducing setup time.
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⚡4. Efficient & Reliable Assembly
Streamlines manual assembly workflows by optimizing component positioning and operation space. It minimizes human errors, shortens assembly cycles, and complies with industrial quality standards, ensuring consistent reliability of assembled core bodies.
Product Display
Application
1
Amorphous Alloy Transformer Manufacturing
It is widely used in assembling core bodies for amorphous alloy distribution transformers, power transformers, and dry-type amorphous transformers. It precisely positions and assembles amorphous alloy laminations, ensuring tight fit and intact magnetic circuits of the core. This avoids magnetic loss caused by misalignment, directly supporting the low-noise, high-energy-efficiency performance of amorphous transformers (a key demand in power grid upgrading).
2
Amorphous Inductor & Reactor Manufacturing
For manufacturing high-frequency amorphous inductors (e.g., in new energy vehicle power systems) and amorphous power reactors (e.g., for power factor correction), the table assembles amorphous core bodies into stable structures. Its scratch-resistant design protects fragile amorphous materials, ensuring the inductors/reactors maintain stable electromagnetic characteristics during long-term operation.
3
Special Amorphous Electrical Equipment Production
It adapts to small-batch, high-precision assembly needs of amorphous alloy motor cores and amorphous current transformers (used in industrial control systems). By adjusting supports and positioning parameters, it meets the unique core body structure requirements of these special devices, guaranteeing assembly quality matches their high-performance standards.
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Frequently Asked Questions
Q
What is the positioning accuracy of the SH-3T and SH-5T amorphous core assembly tables?
A
Both the SH-3T and SH-5T models feature an ultra-high positioning accuracy of ±0.05mm. This precision ensures that amorphous alloy laminations are perfectly aligned during assembly, preventing magnetic loss caused by misalignment and guaranteeing the electromagnetic performance of the finished transformer or inductor.
Q
What transformer body sizes are compatible with these assembly tables?
A
The assembly tables are designed to accommodate a wide range of transformer body dimensions: Length from 700mm to 1600mm, Width from 200mm to 900mm, and Height from 200mm to 900mm. This broad compatibility reduces the need for frequent equipment changeovers across different production runs.
Q
How does the assembly table protect fragile amorphous alloy sheets from damage?
A
The table is equipped with a scratch-resistant worktop surface and adjustable soft support pads. These features effectively prevent scratches, cracks, and deformation of fragile amorphous alloy sheets during the assembly process, significantly reducing material waste and costly rework.
Q
What is the difference between the SH-3T and SH-5T models?
A
The primary differences are in loading capacity and working stroke. The SH-3T supports a 3-ton load with a 500mm working stroke, while the SH-5T supports a 5-ton load with a 600mm working stroke. Both share the same working height of 850mm, lifting speed of 40mm/s, and working pressure of 14MPa.
Q
What types of products can be assembled using these tables?
A
These assembly tables are suitable for a wide range of amorphous core-based products, including amorphous alloy distribution transformers, power transformers, dry-type amorphous transformers, high-frequency amorphous inductors, amorphous power reactors, amorphous alloy motor cores, and amorphous current transformers used in industrial control systems.
Q
Can the lifting speed be adjusted, and what is the working pressure?
A
Yes, the lifting speed is adjustable with a standard rate of V = 40mm/s, allowing operators to fine-tune the speed to suit specific assembly requirements. The working pressure is set at P = 14MPa, providing stable and reliable hydraulic force throughout the assembly process.