Amorphous Core Body Assembly Table for Transformers - Top China Factory Suppliers for Precision Assembly
Product Specification
| Code | SH-3T | SH-5T |
| Loading | 3T | 5T |
| Working Height | 850mm | |
| Working Stroke | 500mm | 600mm |
| Transformer Body Size | Length: 700–1600mm | Width: 200–900mm | Height: 200–900mm | |
| Lifting Speed (Adjustable) | V = 40mm/s | |
| Working Pressure | P = 14MPa | |
Advantages
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🎯1. Ultra-High Positioning Accuracy Features a positioning accuracy of ±0.05mm, ensuring precise alignment of amorphous core body components during assembly. This avoids misalignment-induced magnetic loss, directly guaranteeing the electromagnetic performance and energy efficiency of final amorphous transformers/inductors.
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🛡️2. Amorphous Material Protection Comes with a scratch-resistant worktop and adjustable soft supports. It effectively prevents scratches, cracks, or deformation of fragile amorphous alloy sheets (a key pain point in amorphous processing), reducing material waste and rework rates.
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🔧3. Strong Specification Compatibility Adapts to various sizes and structures of amorphous core bodies (e.g., for distribution transformers, special inductors). No need for frequent equipment modification, improving adaptability to diverse production demands and reducing setup time.
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⚡4. Efficient & Reliable Assembly Streamlines manual assembly workflows by optimizing component positioning and operation space. It minimizes human errors, shortens assembly cycles, and complies with industrial quality standards, ensuring consistent reliability of assembled core bodies.
Product Display
Application
1
Amorphous Alloy Transformer Manufacturing
It is widely used in assembling core bodies for amorphous alloy distribution transformers, power transformers, and dry-type amorphous transformers. It precisely positions and assembles amorphous alloy laminations, ensuring tight fit and intact magnetic circuits of the core. This avoids magnetic loss caused by misalignment, directly supporting the low-noise, high-energy-efficiency performance of amorphous transformers (a key demand in power grid upgrading).
2
Amorphous Inductor & Reactor Manufacturing
For manufacturing high-frequency amorphous inductors (e.g., in new energy vehicle power systems) and amorphous power reactors (e.g., for power factor correction), the table assembles amorphous core bodies into stable structures. Its scratch-resistant design protects fragile amorphous materials, ensuring the inductors/reactors maintain stable electromagnetic characteristics during long-term operation.
3
Special Amorphous Electrical Equipment Production
It adapts to small-batch, high-precision assembly needs of amorphous alloy motor cores and amorphous current transformers (used in industrial control systems). By adjusting supports and positioning parameters, it meets the unique core body structure requirements of these special devices, guaranteeing assembly quality matches their high-performance standards.
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Frequently Asked Questions
Q
What is the positioning accuracy of the amorphous core assembly table?
The assembly table offers a positioning accuracy of ±0.05mm, which ensures precise alignment of amorphous core body components and prevents misalignment-induced magnetic loss during the assembly process.
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What loading capacities are available for this assembly table?
Two models are available: SH-3T with a 3-ton loading capacity and SH-5T with a 5-ton loading capacity, catering to different transformer sizes and production requirements.
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What transformer body sizes can this table accommodate?
The table is compatible with transformer bodies ranging from 700–1600mm in length, 200–900mm in width, and 200–900mm in height, covering a wide range of distribution and power transformer specifications.
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How does the table protect fragile amorphous alloy sheets during assembly?
The table features a scratch-resistant worktop and adjustable soft supports specifically designed to prevent scratches, cracks, or deformation of delicate amorphous alloy sheets, significantly reducing material waste and rework rates.
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What industries or applications is this assembly table suitable for?
It is suitable for amorphous alloy transformer manufacturing, amorphous inductor and reactor production, amorphous motor core assembly, and amorphous current transformer manufacturing — covering power grid, new energy vehicle, and industrial control applications.
Q
What is the working pressure and lifting speed of the assembly table?
The table operates at a working pressure of P = 14MPa and features an adjustable lifting speed of V = 40mm/s, providing stable and controlled movement during core body assembly operations.