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China Suppliers Factory Automatic Single-layer Foil Winding Machine for Transformer and Inductor Manufacturing

Introducing the China-made Single-layer Foil Winding Machine, an essential solution for manufacturers in the transformer, inductor, and power equipment sectors. This advanced machine specializes in single-layer foil coil winding, ensuring high-quality coil formation through features like automatic foil feeding, precise tension control, and uniform winding, Manufactured by top Suppliers in the industry, this machine is compatible with various metal foils, delivering stable performance and high efficiency with minimal manual intervention. Ideal for applications in power, new energy, and electrical fields, it significantly enhances production efficiency and consistency. As a key piece of equipment in any factory focused on high-standard coil manufacturing, it sets the benchmark for quality and reliability in the market
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    Product Details

    Product Drawing

    Product Drawing

    3D Picture

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    Product Specification

    Code SH-600 SH-800 SH-1100 SH-1400
    Coil outer diameter 150-750mm 150-850mm 200-1000mm 200-1000mm
    Foil width 100-600mm 150-800mm 200-1100mm 300-1400mm
    Foil layers Single or double
    Foil thickness Cu: 0.3–2.5mm  |  Al: 0.5–3.0mm
    Winding speed 0–30 r/min 0–30 r/min 0–20 r/min 0–20 r/min
    Max tension of foil 6,000 N 8,000 N 10,000 N 14,000 N
    Welding speed 0–0.5 m/min
    Correction precision ±0.5mm
    Welding method TIG or cold pressure welding

    Advantages

    • 🎯
      Precise Winding Performance Precise tension control and uniform layer distribution, ensuring consistent coil dimensional accuracy.
    • ⚡
      High Production Efficiency Automatic foil feeding & winding, reducing manual intervention and shortening production cycle.
    • 🔧
      Wide Material Adaptability Compatible with various metal foils (copper, aluminum, etc.) of different thicknesses.
    • 🛡️
      Stable & Reliable Operation Rigid structure design and advanced control system, ensuring long-term stable running.
    • 💡
      Easy Operation & Maintenance User-friendly interface and simplified structure, lowering operation threshold and maintenance cost.
    • 🏆
      Superior Coil Quality Guarantee Minimizes manual errors, meeting high-standard requirements of power equipment manufacturing.

    Product Display

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    Application

    • 1
      Power Transformer Sector: Core equipment for winding single-layer foil coils in medium/low-voltage power transformers.
    • 2
      Inductor & Reactor Manufacturing: Applied to produce foil coils for inductors, reactors and other magnetic components.
    • 3
      New Energy Field: Suitable for coil winding in new energy converters, energy storage systems and PV inverters.
    • 4
      Industrial Power Supply Field: Used for coil production of industrial power supplies, UPS and voltage stabilizers.
    • 5
      Rail Transit Electrical Equipment: Applied to winding coils for rail transit traction transformers and auxiliary electrical devices.
    ❓ Frequently Asked Questions
    Q What foil materials are compatible with the SH series foil winding machines?
    The SH series foil winding machines are compatible with both copper (Cu) and aluminum (Al) foils. Copper foil thickness ranges from 0.3 to 2.5mm, while aluminum foil thickness ranges from 0.5 to 3.0mm, covering the majority of industrial winding requirements.
    Q What is the maximum foil width supported by the SH-1400 model?
    The SH-1400 model supports a foil width range of 300–1400mm, making it suitable for large-scale transformer coil winding applications that require wider foil materials.
    Q What welding methods are available on these foil winding machines?
    The SH series supports two welding methods: TIG (Tungsten Inert Gas) welding and cold pressure welding. Both methods ensure strong and reliable foil joints, with a welding speed of 0–0.5 m/min and a correction precision of ±0.5mm.
    Q In which industries can the SH series foil winding machines be applied?
    The SH series is widely applied across multiple industries including power transformer manufacturing, inductor and reactor production, new energy systems (converters, PV inverters, energy storage), industrial power supplies and UPS, as well as rail transit electrical equipment.
    Q How does the machine ensure consistent coil quality during production?
    The machine features precise tension control systems and uniform layer distribution mechanisms that maintain consistent coil dimensional accuracy. The automated foil feeding and winding process significantly minimizes manual errors, meeting the high-standard requirements of power equipment manufacturing.
    Q Is the SH series foil winding machine easy to operate and maintain?
    Yes. The SH series is designed with a user-friendly interface and a simplified mechanical structure, which significantly lowers the operation threshold for technicians. Routine maintenance is straightforward, reducing downtime and overall maintenance costs for manufacturing facilities.