High-Efficiency Foil and Wire All-in-One Machine from China Suppliers - Ideal for Factory Production Efficiency
Product Specification
| Technical Parameters | |
| Processing Speed | 0-50m/min (Adjustable) |
| Processing Precision | ±0.1mm |
| Max. Foil Width | 300mm (Customizable) |
| Max. Wire Diameter | 0.1-2.0mm |
| Power Supply | 220V/380V 50/60Hz (Optional) |
| Power Consumption | ≤3kW |
| Machine Dimension | 1800×800×1500mm (Approx.) |
| Net Weight | 500kg (Approx.) |
| Performance Features | |
| Integrates foil and wire processing functions, realizing one-machine multi-purpose. | |
| Equipped with high-precision servo control system, ensuring stable and accurate operation. | |
| Adopts human-machine interface (HMI) for easy parameter setting and operation. | |
| Compact structure, saving workshop space and reducing production line layout cost. | |
| Structural Configuration | |
| Main Body | High-quality steel frame, anti-rust and durable. |
| Control System | PLC + Touch Screen |
| Driving System | Servo Motor |
| Feeding Mechanism | Automatic Tension Control Feeder |
Advantages
High Efficiency & Integration
Realizes one-machine multi-purpose, integrating foil and wire processing functions. Eliminates the need for separate equipment and material transfer, significantly improving production efficiency by 30%+.
Cost-Saving & Space-Efficient
Reduces initial equipment investment and subsequent maintenance costs. Compact structure saves 40%+ workshop space compared to separate machines, optimizing production line layout.
Stable Performance & High Precision
Equipped with high-precision servo control system, ensuring processing precision of ±0.1mm. Stable operation avoids material waste caused by deviation, guaranteeing consistent product quality.
Easy Operation & Low Threshold
Adopts HMI touch screen, enabling one-key parameter setting and intuitive operation. Reduces training time for operators, lowering labor intensity and human error rate.
Wide Adaptability
Compatible with various materials (aluminum foil, copper wire, etc.) and specifications. Flexible adjustment of processing parameters to meet diverse needs in packaging, electronics, printing industries.
Product Display
Application
1. Core Application in Transformer Coil Production
The machine is a dedicated equipment for transformer coil manufacturing, integrating foil winding and wire processing functions. It mainly serves the key links of coil conductor forming, lead wire connection and shielding layer processing, solving the pain points of low efficiency and poor consistency in traditional separate processes.
2. Application in Different Types of Transformer Coils
2.1 Power Distribution Transformer Coils
Realizes integrated processing of foil windings (copper/aluminum foil) and lead wires. It completes foil winding, wire cutting and terminal crimping in one step, ensuring the tight fit between the winding and the lead wire, and improving the current-carrying stability of the coil.
Adapts to the production of medium and low voltage distribution transformer coils (10kV and below), with adjustable processing precision to meet the size requirements of different capacity coils.
2.2 Power Transformer Coils
Used for the processing of large-capacity power transformer coil windings. It accurately controls the tension of foil and wire during processing, avoiding wrinkles of foil and deformation of wire, and ensuring the insulation performance of the coil.
Cooperates with insulation paper winding mechanism to realize the integrated processing of foil, wire and insulation layer, reducing the number of process transitions and improving production efficiency.
2.3 High-Frequency Transformer Coils
Suitable for the manufacturing of high-frequency transformer coils (such as switching power supply transformers). It realizes the precise matching of thin foil (thickness ≤0.1mm) and fine wire (diameter ≤0.5mm), ensuring the coil's high-frequency performance.
The high-precision positioning function ensures the alignment of foil turns and wire connections, reducing signal loss and improving the efficiency of high-frequency transformers.
3. Key Application Links
Foil Winding & Wire Leading
Integrates foil winding into the coil body and precise connection of lead wires, avoiding poor contact caused by manual operation.
Shielding Layer Processing
Completes the winding of shielding foil and the laying of shielding wire synchronously, enhancing the anti-interference ability of the transformer coil.
Coil Forming Auxiliary
Cooperates with shaping equipment to realize the integrated processing of foil-wire winding and coil preliminary shaping, shortening the production cycle.
Frequently Asked Questions
QWhat materials is the foil and wire integrated processing machine compatible with?
The machine is compatible with a wide range of materials including aluminum foil, copper foil, copper wire, and aluminum wire. It supports various specifications and can be flexibly adjusted to meet the diverse requirements of packaging, electronics, and printing industries.
QWhat is the processing precision of this machine?
The machine is equipped with a high-precision servo control system, achieving a processing precision of ±0.1mm. This ensures consistent product quality and minimizes material waste caused by deviation during operation.
QCan the processing speed be adjusted to suit different production needs?
Yes, the processing speed is fully adjustable within a range of 0–50m/min. Operators can set the optimal speed for different materials and production requirements through the HMI touch screen interface.
QIs the machine suitable for high-frequency transformer coil manufacturing?
Yes. The machine is well-suited for high-frequency transformer coil production, including switching power supply transformers. It supports precise matching of thin foil (thickness ≤0.1mm) and fine wire (diameter ≤0.5mm), and its high-precision positioning function ensures proper alignment of foil turns and wire connections to reduce signal loss.
QWhat power supply options are available for this machine?
The machine supports both 220V and 380V power supply at 50/60Hz, making it adaptable to different regional electrical standards. Power consumption is ≤3kW, ensuring energy-efficient operation.
QHow does this machine help reduce production costs compared to separate machines?
By integrating both foil and wire processing functions into a single unit, the machine eliminates the need to purchase and maintain separate equipment. Its compact structure saves over 40% of workshop space, and the HMI-based operation reduces training time and labor costs, resulting in significant overall cost savings.