High-Voltage Auto Wire Arranger-Winder Machine from China Suppliers - Precision Servo Technology for Factories
Product Specification
| Code | SH-600 | SH-800 | SH-1000 | |
| Coil height | ≤600mm | ≤800mm | ≤1000mm | |
| Coil outer diameter | 80-500mm | 80-600mm | 80-800mm | |
| Main axis rotating speed | 0-375r/min | 0-220r/min | 0-220r/min | |
| Speed adjusting method | Stepless speed adjust | |||
| Working torque | ≤300.M | |||
| Main axis center height | 850mm | |||
| Main axis loading | ≤200kg | ≤300kg | ≤500kg | |
| Guiding wire specification | Round wire：φ0.3-φ3mm | Flat wire：≤3*12mm | ||
| Wire cabling precision | 0.01mm | |||
| Main axis size | 50*50*800mm (90*50*800mm) | 50*50*1000mm (90*50*1000mm) | 50*50*1200mm (90*50*1200mm) | |
Advantages
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🎯1. Precise Operation: Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.
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🔧2. Strong Adaptability: Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.
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🛡️3. Intelligent Protection: Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.
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⚡4. High Efficiency: Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.
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✅5. Quality Assurance: Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.
Product Display
Application
1
Power Transformer Industry
Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity, meeting the high reliability requirements of power transmission equipment.
2
High-Voltage Inductor Manufacturing
Applied to produce high-voltage inductors (e.g., inductors for power electronic converters, medical high-frequency equipment) – it adapts to thin/thick enameled wires, avoiding wire damage during winding and ensuring inductor inductance accuracy.
3
New Energy Equipment Field
Suitable for winding high-voltage components in new energy systems, such as coils for photovoltaic inverters, high-voltage battery management system (BMS) inductors, and wind power converter reactors – its industrial-grade efficiency matches the mass production needs of new energy equipment.
4
High-Voltage Electrical Appliance Production
Used in manufacturing high-voltage electrical components like high-voltage contactors, voltage regulators, and surge protectors – it ensures uniform winding of internal high-voltage coils, enhancing the safety and service life of electrical appliances.
5
Special Electrical Equipment Sector
Applied to winding coils for special high-voltage equipment, such as industrial high-frequency heaters, medical X-ray machine high-voltage transformers, and aerospace high-voltage power supplies – its high precision and stable operation meet the strict performance standards of special fields.
Frequently Asked Questions
Q
What wire types and sizes are compatible with this high-voltage winding machine?
The machine supports both round wire (φ0.3–φ3mm) and flat wire (≤3×12mm), making it compatible with a wide range of wire specifications commonly used in high-voltage coil and transformer manufacturing.
Q
What is the wire cabling precision of the SH series winding machine?
The wire cabling precision is 0.01mm across all models (SH-600, SH-800, SH-1000), ensuring highly accurate and consistent winding results for precision coil production.
Q
How does the machine protect against wire breakage or other abnormal conditions?
The machine is equipped with a real-time monitoring system that instantly detects abnormal conditions such as wire breakage. Upon detection, it automatically triggers protection mechanisms to stop operation, minimizing material waste and preventing equipment damage.
Q
Which model should I choose based on my coil size requirements?
Choose SH-600 for coil heights up to 600mm and outer diameters of 80–500mm; SH-800 for coil heights up to 800mm and outer diameters of 80–600mm; and SH-1000 for the largest coils with heights up to 1000mm and outer diameters of 80–800mm. Main axis loading capacity also increases from 200kg to 500kg respectively.
Q
Is this winding machine suitable for new energy applications such as photovoltaic inverters?
Yes. The SH series is well-suited for winding high-voltage components in new energy systems, including coils for photovoltaic inverters, BMS inductors, and wind power converter reactors, thanks to its industrial-grade efficiency and precise control.
Q
What speed control method does the machine use, and what is the rotating speed range?
All models use stepless speed adjustment for smooth and flexible control. The SH-600 supports a main axis rotating speed of 0–375r/min, while the SH-800 and SH-1000 both operate at 0–220r/min, suitable for different production requirements.