High-Voltage Auto Wire Arranger-Winder Machine - Precision Servo Control by China Suppliers and Factory
Product Specification
| Code | SH-600 | SH-800 | SH-1000 | |
| Coil height | ≤600mm | ≤800mm | ≤1000mm | |
| Coil outer diameter | 80-500mm | 80-600mm | 80-800mm | |
| Main axis rotating speed | 0-375r/min | 0-220r/min | 0-220r/min | |
| Speed adjusting method | Stepless speed adjust | |||
| Working torque | ≤300.M | |||
| Main axis center height | 850mm | |||
| Main axis loading | ≤200kg | ≤300kg | ≤500kg | |
| Guiding wire specification | Round wire：φ0.3-φ3mm | Flat wire：≤3*12mm | ||
| Wire cabling precision | 0.01mm | |||
| Main axis size | 50*50*800mm (90*50*800mm) | 50*50*1000mm (90*50*1000mm) | 50*50*1200mm (90*50*1200mm) | |
Advantages
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1Precise Operation: Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.
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2Strong Adaptability: Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.
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3Intelligent Protection: Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.
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4High Efficiency: Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.
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5Quality Assurance: Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.
Product Display
Application
Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity, meeting the high reliability requirements of power transmission equipment.
Applied to produce high-voltage inductors (e.g., inductors for power electronic converters, medical high-frequency equipment) – it adapts to thin/thick enameled wires, avoiding wire damage during winding and ensuring inductor inductance accuracy.
Suitable for winding high-voltage components in new energy systems, such as coils for photovoltaic inverters, high-voltage battery management system (BMS) inductors, and wind power converter reactors – its industrial-grade efficiency matches the mass production needs of new energy equipment.
Used in manufacturing high-voltage electrical components like high-voltage contactors, voltage regulators, and surge protectors – it ensures uniform winding of internal high-voltage coils, enhancing the safety and service life of electrical appliances.
Applied to winding coils for special high-voltage equipment, such as industrial high-frequency heaters, medical X-ray machine high-voltage transformers, and aerospace high-voltage power supplies – its high precision and stable operation meet the strict performance standards of special fields.
Frequently Asked Questions
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What wire types and sizes are compatible with the SH series high-voltage coil winding machine?
The SH series supports both round wire (φ0.3–φ3mm) and flat wire (≤3×12mm), making it compatible with a wide range of enameled wire specifications used in transformer, inductor, and coil manufacturing applications.
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What is the wire cabling precision of the SH series winding machine?
The SH series achieves a wire cabling precision of 0.01mm, ensuring highly accurate and consistent coil winding that meets the strict quality requirements of high-voltage electrical components.
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How does the intelligent protection system work on this machine?
The machine is equipped with a real-time monitoring system that continuously checks operating conditions. When an abnormality is detected — such as wire breakage or tension deviation — it immediately triggers a protection mechanism to halt operations, minimizing material waste and preventing equipment damage.
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What is the maximum coil loading capacity for each model?
The SH-600 supports a main axis loading of up to 200kg, the SH-800 supports up to 300kg, and the SH-1000 supports up to 500kg, accommodating a wide range of coil sizes and production scales.
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Is the SH series winding machine suitable for new energy and renewable energy applications?
Yes. The SH series is well-suited for new energy equipment manufacturing, including coils for photovoltaic inverters, BMS inductors, and wind power converter reactors. Its industrial-grade efficiency and precision support the high-volume production demands of the new energy sector.
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How does the stepless speed adjustment benefit the winding process?
Stepless speed adjustment allows operators to continuously and smoothly control the main axis rotating speed without fixed steps or jumps. This enables precise tuning for different wire types and coil specifications, reducing the risk of wire damage and ensuring optimal winding quality across various production requirements.