High-Voltage Auto Wire Arranger-Winder (Precision Servo) | China Suppliers & Factory for Efficient Coil Production
Product Specification
| Code | SH-600 | SH-800 | SH-1000 | |
| Coil height | ≤600mm | ≤800mm | ≤1000mm | |
| Coil outer diameter | 80-500mm | 80-600mm | 80-800mm | |
| Main axis rotating speed | 0-375r/min | 0-220r/min | 0-220r/min | |
| Speed adjusting method | Stepless speed adjust | |||
| Working torque | ≤300.M | |||
| Main axis center height | 850mm | |||
| Main axis loading | ≤200kg | ≤300kg | ≤500kg | |
| Guiding wire specification | Round wire：φ0.3-φ3mm | Flat wire：≤3*12mm | ||
| Wire cabling precision | 0.01mm | |||
| Main axis size | 50*50*800mm(90*50*800mm) | 50*50*1000mm(90*50*1000mm) | 50*50*1200mm (90*50*1200mm) | |
Advantages
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Precise Operation: Adopts precision servo control to ensure stable wire arranging and winding, avoiding offset and maintaining high processing accuracy.
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Strong Adaptability: Supports multi-spec wire adaptation, compatible with different types and sizes of wires, meeting diverse industrial production needs.
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Intelligent Protection: Equipped with real-time monitoring function, it can promptly detect abnormal conditions (such as wire breakage) and trigger protection mechanisms to reduce material waste and equipment damage.
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High Efficiency: Industrial-grade design enables continuous and efficient operation, suitable for mass production of high-voltage coils, significantly improving production efficiency compared to manual or semi-automatic equipment.
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Quality Assurance: Stable performance and precise control help improve the qualification rate of finished products, reducing rework and ensuring consistent product quality.
Product Display
Application
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1Power Transformer Industry
Used for winding high-voltage coils (such as primary coils of power transformers) – its precise and stable tension control ensure coil insulation performance and electrical conductivity, meeting the high reliability requirements of power transmission equipment.
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2High-Voltage Inductor Manufacturing
Applied to produce high-voltage inductors (e.g., inductors for power electronic converters, medical high-frequency equipment) – it adapts to thin/thick enameled wires, avoiding wire damage during winding and ensuring inductor inductance accuracy.
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3New Energy Equipment Field
Suitable for winding high-voltage components in new energy systems, such as coils for photovoltaic inverters, high-voltage battery management system (BMS) inductors, and wind power converter reactors – its industrial-grade efficiency matches the mass production needs of new energy equipment.
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4High-Voltage Electrical Appliance Production
Used in manufacturing high-voltage electrical components like high-voltage contactors, voltage regulators, and surge protectors – it ensures uniform winding of internal high-voltage coils, enhancing the safety and service life of electrical appliances.
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5Special Electrical Equipment Sector
Applied to winding coils for special high-voltage equipment, such as industrial high-frequency heaters, medical X-ray machine high-voltage transformers, and aerospace high-voltage power supplies – its high precision and stable operation meet the strict performance standards of special fields.
Frequently Asked Questions
Q
What wire types and sizes are compatible with the SH series high-voltage automatic winding machine?
The SH series supports both round wire (φ0.3–φ3mm) and flat wire (≤3×12mm), making it compatible with a wide range of enameled wires used in transformers, inductors, and other high-voltage coil applications.
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What is the wire cabling precision of the SH series winding machine?
The wire cabling precision of the SH series is 0.01mm, ensuring extremely accurate and consistent winding results suitable for high-precision coil manufacturing.
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What is the maximum coil size and loading capacity supported?
The SH-1000 model supports coil heights up to 1000mm, outer diameters of 80–800mm, and a main axis loading capacity of up to 500kg, making it ideal for large-scale industrial coil production.
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Does the machine have any automatic protection features?
Yes. The SH series is equipped with a real-time monitoring system that can detect abnormal conditions such as wire breakage and automatically trigger protection mechanisms, minimizing material waste and preventing equipment damage.
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Is the SH series suitable for new energy and renewable energy applications?
Absolutely. The SH series is well-suited for winding coils used in photovoltaic inverters, high-voltage BMS inductors, and wind power converter reactors, supporting the mass production demands of the new energy industry.
Q
How does the SH series improve production efficiency compared to manual winding?
The SH series features industrial-grade servo control and stepless speed adjustment, enabling continuous and stable high-speed operation. This significantly reduces manual labor, lowers error rates, and improves both throughput and finished product qualification rates compared to manual or semi-automatic winding equipment.