Industrial-Grade 3D Roll Core Winding Equipment - China Suppliers & Factory for High-Precision Coiling Solutions
Product Specification
| Code | SHJR-1200 | |
| Maximum core outer diameter | 300MM | |
| Maximum gyration diameter | Add clamping roller | R600MM |
| No clamping roller | R800MM | |
| Core winding speed | 0-60r/min | |
| Total Power | 7.5KW | |
| Speed adjusting way | Frequency conversion stepless speed adjust | |
| Control system | PLC, Touch screen | |
Advantages
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1. High Winding Precision: Adopts precision servo drive + real-time tension adjustment, ensuring uniform wire arrangement, tight core formation, and no loose layers/wire breakage, meeting 3D roll core's strict dimensional requirements.
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2. Strong Adaptability: Compatible with multiple 3D core sizes (small to industrial large specs) and wire types (enameled copper/aluminum wire), fitting diverse transformer production needs.
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3. Efficient & Cost-Saving: Full automation replaces manual work, boosting efficiency by 40% vs semi-auto models; cuts material waste by over 20% via accurate control.
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4. Stable & Safe Operation: Equipped with overload, wire deviation, and core misalignment detection + emergency stop, avoiding equipment damage and ensuring consistent core quality.
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5. Durable Industrial Design: Dust-proof structure supports long-term continuous mass production, reducing maintenance frequency and suiting power equipment manufacturing's high-demand scenarios.
Product Display
Application
1
Dry-Type Transformer Manufacturing
The core equipment for winding 3D roll cores (the core component of dry-type transformers). Its precise winding ensures the core's tightness and uniformity, directly enhancing the transformer's efficiency and reducing energy loss.
2
Power Inductor Production
Used for coiling 3D roll cores in high-power inductors (e.g., grid-connected inductors for new energy). It adapts to thin/thick wires, guaranteeing the inductor's inductance accuracy and stable operation.
3
Special Transformer Field
Applied to winding 3D cores for traction transformers (rail transit) and rectifier transformers (industrial electrolysis). Its stable performance meets the strict requirements of special working conditions (high voltage, high frequency).
4
New Energy Equipment Manufacturing
Suitable for 3D roll core winding in photovoltaic inverters and wind power converters. It supports mass production, matching the large-scale demand of the new energy industry.
Frequently Asked Questions
What is the maximum core outer diameter supported by the SHJR-1200?
The SHJR-1200 supports a maximum core outer diameter of 300MM, making it suitable for a wide range of transformer and inductor core sizes from small to large industrial specifications.
What types of wire materials are compatible with this winding machine?
The machine is compatible with both enameled copper wire and enameled aluminum wire, accommodating various wire diameters from thin to thick, meeting diverse transformer and inductor production requirements.
How does the SHJR-1200 ensure winding precision and consistency?
The machine adopts a precision servo drive system combined with real-time tension adjustment technology, ensuring uniform wire arrangement, tight core formation, and eliminating issues such as loose layers or wire breakage throughout the winding process.
What safety features are built into this equipment?
The SHJR-1200 is equipped with multiple protection mechanisms including overload detection, wire deviation monitoring, core misalignment detection, and an emergency stop function, ensuring safe operation and consistent core quality at all times.
How does this machine improve production efficiency compared to semi-automatic models?
Full automation replaces manual labor, boosting production efficiency by approximately 40% compared to semi-automatic models. Additionally, accurate tension and speed control reduces material waste by over 20%, significantly lowering overall production costs.
Is the SHJR-1200 suitable for continuous large-scale industrial production?
Yes. The machine features a dust-proof industrial-grade structure designed for long-term continuous mass production environments. It reduces maintenance frequency and is well-suited for high-demand power equipment manufacturing scenarios, including new energy, rail transit, and industrial electrolysis applications.