Silicon Steel Core Turning Table for Transformers - China Suppliers & Factory with 3-10T Load Capacity
Product Specification
| Parameter | SH-3T | SH-5T | SH-10T |
|---|---|---|---|
| Loading | 3T | 5T | 10T |
| Working Height | 850mm | 1000mm | 1200mm |
| Iron Core Size | Length: 1500mm Width: 1500mm |
Length: 2000mm Width: 2000mm |
Length: 2500mm Width: 2500mm |
| Overturning Angle | 0–90° | 0–90° | 0–90° |
Advantages
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Stable Load-Bearing & Smooth Turning
Supports a maximum load of up to [XX] kg, enabling 0–180° continuous, low-vibration flipping. It avoids core displacement or deformation during turning (a common issue with manual handling), ensuring the structural integrity of silicon steel cores (e.g., transformer/motor cores) throughout the process.
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High Post-Turning Positioning Accuracy
Guarantees ±0.5mm positioning precision after flipping, ensuring the core remains aligned with subsequent assembly stations (e.g., lamination stacking, welding). This eliminates repositioning time and reduces assembly errors, directly improving production efficiency.
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Effective Silicon Steel Core Protection
Equipped with anti-scratch padding on the work surface and adjustable clamping fixtures. It prevents scratches on the core's surface and avoids excessive pressure-induced deformation—critical for maintaining the magnetic performance of silicon steel cores and reducing material waste.
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Labor-Saving & Safe Operation
Replaces manual flipping of heavy cores (which is labor-intensive and high-risk), significantly reducing workers' physical burden and lowering the risk of workplace injuries. Its automated/semi-automated control simplifies operation, making it easy to integrate into existing production lines.
Product Display
Application
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1
Transformer Core Manufacturing
It is widely used in the production of power transformers, distribution transformers, and special transformers. After silicon steel sheets are stacked into transformer cores (single-phase or three-phase), the table realizes smooth 0–180° flipping of the core. This facilitates subsequent processes such as winding (winding installation), core bonding, or end face trimming, while ensuring the core remains free of displacement—critical for maintaining the concentricity of the transformer's magnetic circuit and reducing no-load loss.
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2
Motor Core Production
For manufacturing high-frequency amorphous inductors (e.g., in new energy vehicle power systems) and amorphous power reactors (e.g., for power factor correction), the table assembles amorphous core bodies into stable structures. Its scratch-resistant design protects fragile amorphous materials, ensuring the inductors/reactors maintain stable electromagnetic characteristics during long-term operation.
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3
Silicon Steel Core Inspection & Repair
In the quality inspection and repair links of silicon steel cores, the table provides stable positioning and flipping functions. Inspectors can use it to slowly flip the core to check for surface scratches, lamination looseness, or dimensional deviations on all sides; during repair, the table fixes the core in a suitable angle, allowing precise correction of defective parts (e.g., re-stacking loose laminations). This ensures the core meets quality standards before entering the next production process.
Frequently Asked Questions
Q
What load capacities are available for the iron core overturning worktable?
The iron core overturning worktable is available in three standard models: SH-3T (3-ton capacity), SH-5T (5-ton capacity), and SH-10T (10-ton capacity). Each model is designed to handle different sizes and weights of silicon steel cores to suit various production requirements.
Q
What is the overturning angle range of the worktable?
All three models (SH-3T, SH-5T, and SH-10T) support a continuous overturning angle range of 0–90°. This allows operators to flip silicon steel cores smoothly and precisely to any required angle within this range during the production process.
Q
How does the worktable protect silicon steel cores from damage during flipping?
The worktable is equipped with anti-scratch padding on the work surface and adjustable clamping fixtures. These features prevent surface scratches and protect the core from excessive pressure-induced deformation. This is especially important for maintaining the magnetic performance of silicon steel cores and minimizing material waste.
Q
What industries or applications is this overturning worktable suitable for?
The iron core overturning worktable is suitable for a wide range of applications including transformer core manufacturing (power, distribution, and special transformers), motor core production (amorphous inductors, power reactors), and silicon steel core quality inspection and repair. It is ideal for any facility that handles heavy silicon steel cores requiring precise and safe flipping operations.
Q
What positioning accuracy can be achieved after flipping?
The worktable guarantees a positioning precision of ±0.5mm after each flipping operation. This high accuracy ensures that the iron core remains perfectly aligned with subsequent assembly stations such as lamination stacking and welding, eliminating the need for manual repositioning and reducing assembly errors.
Q
Can the iron core overturning worktable be integrated into an existing production line?
Yes. The worktable features automated or semi-automated control, making it straightforward to integrate into existing production lines. Its design replaces hazardous manual flipping operations, reducing workers' physical burden and improving overall workplace safety, while seamlessly fitting into transformer and motor core manufacturing workflows.