Silicon Steel Core Turning Table for Transformers - China Suppliers & Factory with 3-10T Load Capacity
Product Specification
| Parameter | SH-3T | SH-5T | SH-10T |
|---|---|---|---|
| Loading | 3T | 5T | 10T |
| Working Height | 850mm | 1000mm | 1200mm |
| Iron Core Size | Length: 1500mm Width: 1500mm |
Length: 2000mm Width: 2000mm |
Length: 2500mm Width: 2500mm |
| Overturning Angle | 0–90° | 0–90° | 0–90° |
Advantages
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⚖️1. Stable Load-Bearing & Smooth Turning
Supports a maximum load of up to [XX] kg, enabling 0–180° continuous, low-vibration flipping. It avoids core displacement or deformation during turning (a common issue with manual handling), ensuring the structural integrity of silicon steel cores (e.g., transformer/motor cores) throughout the process.
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🎯2. High Post-Turning Positioning Accuracy
Guarantees ±0.5mm positioning precision after flipping, ensuring the core remains aligned with subsequent assembly stations (e.g., lamination stacking, welding). This eliminates repositioning time and reduces assembly errors, directly improving production efficiency.
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🛡️3. Effective Silicon Steel Core Protection
Equipped with anti-scratch padding on the work surface and adjustable clamping fixtures. It prevents scratches on the core's surface and avoids excessive pressure-induced deformation—critical for maintaining the magnetic performance of silicon steel cores and reducing material waste.
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🦺4. Labor-Saving & Safe Operation
Replaces manual flipping of heavy cores (which is labor-intensive and high-risk), significantly reducing workers' physical burden and lowering the risk of workplace injuries. Its automated/semi-automated control simplifies operation, making it easy to integrate into existing production lines.
Product Display
Application
1
Transformer Core Manufacturing
It is widely used in the production of power transformers, distribution transformers, and special transformers. After silicon steel sheets are stacked into transformer cores (single-phase or three-phase), the table realizes smooth 0–180° flipping of the core. This facilitates subsequent processes such as winding (winding installation), core bonding, or end face trimming, while ensuring the core remains free of displacement—critical for maintaining the concentricity of the transformer's magnetic circuit and reducing no-load loss.
2
Motor Core Production
For manufacturing high-frequency amorphous inductors (e.g., in new energy vehicle power systems) and amorphous power reactors (e.g., for power factor correction), the table assembles amorphous core bodies into stable structures. Its scratch-resistant design protects fragile amorphous materials, ensuring the inductors/reactors maintain stable electromagnetic characteristics during long-term operation.
3
Silicon Steel Core Inspection & Repair
In the quality inspection and repair links of silicon steel cores, the table provides stable positioning and flipping functions. Inspectors can use it to slowly flip the core to check for surface scratches, lamination looseness, or dimensional deviations on all sides; during repair, the table fixes the core in a suitable angle, allowing precise correction of defective parts (e.g., re-stacking loose laminations). This ensures the core meets quality standards before entering the next production process.
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Frequently Asked Questions
Q
What load capacities are available for the iron core overturning worktable?
The iron core overturning worktable is available in three standard load capacities: SH-3T (3 tons), SH-5T (5 tons), and SH-10T (10 tons). Each model is designed to handle different silicon steel core sizes, with iron core dimensions ranging from 1500×1500mm up to 2500×2500mm.
Q
What is the overturning angle range of the worktable?
All models (SH-3T, SH-5T, and SH-10T) support a continuous overturning angle range of 0–90°, providing flexible positioning for various downstream manufacturing processes such as lamination stacking, winding installation, and core bonding.
Q
How does the worktable protect silicon steel cores from damage during flipping?
The worktable is equipped with anti-scratch padding on the work surface and adjustable clamping fixtures. These features prevent surface scratches and avoid excessive pressure-induced deformation, which is critical for preserving the magnetic performance of silicon steel cores and minimizing material waste.
Q
What level of positioning accuracy can be achieved after flipping?
The iron core overturning worktable guarantees a positioning precision of ±0.5mm after flipping. This high accuracy ensures the core remains perfectly aligned with subsequent assembly stations, eliminating the need for repositioning and significantly reducing assembly errors.
Q
In which industries or applications can this worktable be used?
The worktable is widely used in transformer core manufacturing (power transformers, distribution transformers, special transformers), motor core production (including amorphous inductors for new energy vehicles), and silicon steel core quality inspection and repair processes.
Q
Can the iron core overturning worktable be integrated into existing production lines?
Yes. The worktable features automated/semi-automated control that simplifies operation and makes it straightforward to integrate into existing production lines. It replaces labor-intensive and high-risk manual flipping, improving both worker safety and overall production efficiency.