01
Three-layer Foil Winding Machine for High-Power Equipment
Product Specification
Code |
SH-600 |
SH-800 |
SH-1100 |
SH-1400 |
Coil outer diameter |
150-750mm |
150-850mm |
200-1000mm |
200-1000mm |
Foil width |
100-600mm |
150-800mm |
200-1100mm |
300-1400mm |
Foil layers |
Single or double |
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Foil thickness |
Cu:0.3-2.5mm Al: 0.5-3.0mm |
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Winding speed |
0-30r/min |
0-30r/min |
0-20r/min |
0-20r/min |
Max tension of foil |
6000N |
8000N |
10000N |
14000N |
Welding speed |
0-0.5 m/min |
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Correction precision |
±0.5mm |
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Welding method |
TIG or cold pressure welding |
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Advantages
1. Synchronous Three-layer Winding: Enables simultaneous three-layer coil winding, drastically reducing production steps for complex coils.
2. Triple-path Precision Control: Independent tension adjustment for three foil paths, ensuring uniform layer distribution and high dimensional accuracy.
3. Enhanced Production Efficiency: Automates feeding and winding, cutting manual work by 40%+ compared to single/double-layer models, speeding up cycles.
4. Broad Material & Power Adaptability: Compatible with multi-type foils (copper, aluminum) and handles high-power coil needs (1000kVA+ equipment).
5. Stable High-load Operation: Reinforced structure and intelligent control system, ensuring stable performance under long-term high-load work.
6. Complex Coil Compatibility: Ideal for winding multi-layer composite coils, meeting technical demands of high-voltage/high-precision equipment.
Product Display
Application
1. Medium/High-Voltage Power Transformer Manufacturing: Core equipment for winding three-layer foil coils in 110kV+ medium/high-voltage power transformers, enhancing insulation performance and coil stability.
2. High-Power Reactor Production: Applied to wind three-layer foil coils for ultra-high-power shunt reactors and SVG reactors, adapting to high-current, high-voltage working conditions.
3. New Energy High-Power Conversion Systems: Suitable for coil manufacturing in 5MW+ new energy grid-connected inverters, energy storage converters and high-voltage rectifiers.
4. Industrial Ultra-high Power Equipment: Used in coil production for industrial ultra-high power frequency converters, large-scale electric furnace power supplies and smelting equipment.
5. Special High-Voltage Electrical Equipment: Applied to winding coils for high-voltage test transformers, GIS (Gas Insulated Switchgear) supporting transformers and special power supplies.